Stemm's Renove Plan is a service designed to renovate and upgrade industrial equipment, particularly those subjected to intensive work, such as Orange Peel Grabs and hydraulic Clamshell Grabs. Due to prolonged and demanding use, these machines often experience significant and inevitable wear on their mechanical, hydraulic, and electrical components. Faced with the need for modernisation, Stemm offers a cost-effective and efficient solution through its renewal program, allowing companies to improve their equipment without purchasing new machinery, thus optimising resources.
Features and Possibilities of the Renove Plan
The Renove Plan focuses on repairing, improving, and fine-tuning equipment, whether manufactured by Stemm or other brands, ensuring extended lifespan and optimised performance. The main areas of intervention include:
First, structural work is performed. This involves reinforcing and repairing the equipment, especially the central body and the jaws or shells of hydraulic Orange Peel Grabs, where structural damage or wear is corrected. Additionally, surface treatment is a key step, including blasting, priming, and painting, ensuring optimal corrosion protection and a high-quality finish.
Key suspension components such as rings, bushings, and shackles are replaced. This step is crucial to ensure the equipment maintains its load capacity and operational stability, guaranteeing proper functionality.
All shafts and bushings are replaced for the joints. The new shafts are made of hardened phosphate steel, providing greater durability and wear resistance. Additionally, maintenance-free technology is implemented, as the bushings are self-lubricating, eliminating the need for continuous greasing and reducing costs associated with regular maintenance.
The hydraulic cylinders are also subjected to a thorough inspection and repair process. These components are carefully inspected, and if necessary, sealing rings or even the entire cylinder are replaced, depending on the level of wear observed, ensuring optimal operation.
Finally, the hydraulic power unit is typically replaced entirely, maintaining its original location to facilitate integration with the equipment. The new hydraulic units undergo exhaustive testing to ensure they operate without overheating. These units also feature a constant filtration system, guaranteeing the hydraulic oil remains clean with a purity level of 3 microns, extending the system’s lifespan. As part of the digital innovation, the renewed equipment includes a Bluetooth system that allows remote reading of pressure and temperature within a range of up to 50 meters, making maintenance work more accessible without stopping equipment operations.
Advantages of Stemm’s Renove Plan
The Renove Plan offers several benefits for companies looking to modernise their machinery without the high cost of purchasing new equipment:
- Extended lifespan: By renewing and upgrading critical components of the equipment, its useful life is significantly extended, avoiding costly investments in new machinery.
- Improved performance: New components and state-of-the-art technologies enhance the equipment’s performance, ensuring more efficient and safer operation.
- Reduced maintenance costs: Installing self-lubricating bushings and other advanced components reduces the need for regular maintenance, lowering operating costs and downtime.
- Technological adaptation: Replacing obsolete components, such as the Manifold Block, with more modern and advanced versions ensures that the equipment meets current technological standards and operates more efficiently.
Stemm’s Renove Plan represents a practical and cost-efficient solution for renewing and modernising industrial equipment. By focusing on upgrading the most critical components, this service ensures an extended lifespan, improved performance, and reduced maintenance costs. The implementation of advanced technologies and the ability to renew both Stemm and other brands' equipment make this service an attractive option for companies looking to keep their machinery up-to-date and operational with a controlled investment.
You can obtain a special online quote if you need to estimate the cost of Stemm's hydraulic Orange Peel Grabs or Clamshell Grabs. This allows you to quickly and efficiently calculate and assess the approximate price to evaluate Stemm's hydraulic Orange Peel Grabs as part of your project.
